You can read more about Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. Recognising the advantages of Renishaw’s AM systems, RAM3D later elected to make the company its partner of choice. Aluminium alloy manifolds are generally less costly due to lower material costs and ease of machining, however they can be less abrasion resistant, and so any loose particles in the flow will abrade the surface and increase wear. These complex designs would be impractical, … Some of these cookies are essential to make our site work properly and others are non-essential but help us to improve the site, including language and location settings and site analytics. Purchase or request a quote for genuine Renishaw parts 24/7. AM allows a higher level of design freedom, so the component geometry could be adapted to reduce material mass and improved functionality, within the same space. Renishaw | Renishaw News 17 August 2017 – Additive manufacturing (AM) gives us tremendous freedom to create components with free-form and intricate features, direct from CAD and without the need for expensive tooling. We have offices in 37 countries around the globe. The Renishaw AM250 industrial 3D printer uses the Selective Laser Melting (SLM) 3D printing technology. Renishaw exported Michiel’s new design into its QuantAM build preparation software. The company visited a Renishaw Additive Manufacturing Solutions Centre, USA, and collaborated with Renishaw engineers to use AM to improve the design of a cylinder for an unmanned aerial vehicle (UAV). Discover case studies relevant to your industry. Download file . Solutions. The team’s know-how ensures that the minimum number of supports are applied … Wall thickness was then generated, in this case based on the customer specification, but alternatively this could be done by using finite element analysis (FEA) stress modelling based on pressure readings taken during CFD analysis. Renishaw’s websites and Web shop uses cookies (including third party cookies). Manage your account or register your products. Feature article: Design for metal AM - a beginner's guide (pdf) File size: 898 kB Language: English. Manufacturing industries. Renishaw has collaborated with a customer to redesign their current hydraulic block manifold with AM in mind. Scientific, research and analysis. Renishaw.com-Resource centre-Custom designed styli built using additive manufacturing (AM) Custom designed styli built using additive manufacturing (AM) (mp4) File size: 228.53 MB Language: English Dimensions: 1920 x 1080 px These complex designs would be impractical, if not impossible, to produce conventionally. Discover more about Renishaw’s global support capabilities. Flow path section generated after CFD analysis; severity of corner angles have been reduced for optimised flow. We provide training and design for process support even after the purchase of an AM system. By working with Irish Manufacturing Research (IMR) and nTopology, the project shows how streamlined the transition from design to AM … Extracted flow path section highlighting abrupt junctions. Users of Dassault Systèmes 3DEXPERIENCE platform applications can now design, optimise, simulate and set up AM builds directly for production on Renishaw’s AM systems, which build 3D metal parts using laser powder bed fusion technology. Driven by forecast customer demand, RAM3D followed a … In a series of videos, Marc Saunders, Renishaw Additive Manufacturing Solutions Centres Director, will discuss key factors that drive the success rate and productivity of metal additive manufacturing builds and some of the critical guidelines that designers should follow to create production components efficiently. Information for suppliers, or potential suppliers, to Renishaw. Renishaw's AM beer bottle opener was originally conceived as the sleek design shown left. By Renishaw | Case Studies . Our first attempt to optimize this part for AM involved eliminating weight by creating a more intricate structure shown right. Design for metal AM - a beginner's guide Additive manufacturing (AM) gives us tremendous freedom to create components with free-form and intricate features, direct from CAD and without the need for expensive tooling. While simultaneously increasing its stiffness, the redesign resulted in a final manifold which was just 21% of the volume of the original. Global engineering technologies company Renishaw is collaborating with UK start-up business Additive Automations, as part of a project to automate metal additive manufacturing (AM) post-processing, which involves using collaborative robots (cobots) to perform support structure removal. Select the types of news you would like to receive. Renishaw.com-Resource centre-Feature article: Design for metal AM - a beginner's guide . This video features key tips to design out residual stress. QuantAM was developed specifically for use with Renishaw metal AM systems. Find the right office to meet your needs. Online channels designed to make our customers' lives easier. Passages require blanking plugs to properly direct flow through the system. Support. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . First iteration geometry. © 2001-2021 Renishaw plc. A hydraulic block manifold directs the flow of fluid in a hydraulic system linking valves, pumps and actuators. Using AM technology allowed Cobra Aero to design … Due to the increased design freedom associated with AM, an opportunity to increase the efficiency of the flow paths was also identified. Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. Global engineering technologies company, Renishaw, worked with engine manufacturing company Cobra Aero, based in Michigan, USA, to optimise its design processes for aircraft and motorcycle engines. Information for shareholders and prospective investors. Online channels designed to make our customers' lives easier. In a series of videos, Marc Saunders, Director of AM Applications at Renishaw, discusses key factors that drive the success rate and productivity of metal additive manufacturing builds and some of the critical guidelines that designers should follow to create production components efficiently. Find supporting documentation for your Renishaw products. This significant reduction in volume now opened up the option of producing iteration 2 in the more desirable stainless steel 316L. Learn more about working at Renishaw and view current vacancies. Renishaw is a 3D printer manufacturer based in United Kingdom. Buy accessories online; Asset finance; Contact us ; Industries. Home-Metal 3D printing-AM Guide-Additive manufacturing feature articles-Design for additive manufacturing-Design for metal AM - a beginner's guide. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . Once a layer of solid metal is created, the tray holding the 3D print is lowered and powder is layered on top. In a series of videos, Marc Saunders, Director of AM Applications at Renishaw, discusses key factors that drive the success rate and productivity of metal additive manufacturing builds and some of the critical guidelines that designers should follow to create production components efficiently. We have offices in 37 countries around the globe. •Design for AM is essential to produce profitable applications •AM components must deliver high performance through innovative design •Lightweight AM parts cost less to build •Good design and efficient AM production enable market disruption •Buildability constraints must be considered •Companies that view AM strategically are investing in good design for AM. With a particular focus on AM, investments into … RenAM 500E main features. Heavy industry. Images, video and text approved for use by media organisations. See live demonstrations of Renishaw's latest products at events around the world and online. Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . Medical and healthcare . Global engineering and scientific technologies company Renishaw is contributing to a new medical centre in London, Canada. Design for metal AM - a beginner's guide. Renishaw Canada recently held the official opening of their Additive Manufacturing (AM) Solution Centre located in Kitchener, Ontario. Flow paths have been extracted, optimised and wall thicknesses applied. We offer standard and bespoke training courses. CFD analysis example highlighting areas of disturbed flow. The first design iteration resulted in a reduction in volume of 52% compared to the original block manifold, as well as an improvement in flow efficiency of up to 60%. To optimise the design of its engine cylinders, Cobra Aero worked with Renishaw to gain expertise in AM. News for the metalworking, metrology, toolmaking, automation and motion control industries. Precision measurement and process control, Machine calibration and optimisation (Laser interferometry), Industrial applications of additive manufacturing, Optimised flow paths for a more efficient component functionality, Ability to fully utilise computational fluid dynamics (CFD) to aid the design process, Reduction in the requirement for fixturing, Minimal requirement for removable support structures, Significant weight reduction is achievable, No requirement for block extraction passages, With full design freedom a manifold can be designed to pack into a significantly smaller volume, Single piece construction, fewer opportunities for defects. Traditionally, hydraulic block manifolds are manufactured from an aluminium alloy or stainless steel billet which has been cut and machined to size, followed by drilling to create the flow pathways. Renishaw, a UK-based specialist in metal AM, is reportedly considering a potential reorganization and consolidation of its additive manufacturing business by co-locating its AM engineering, marketing and commercial activities at its New Mills headquarters in Gloucestershire, England.If the plan goes ahead, the production of AM systems will continue at Renishaw’s Miskin site … Corporate social responsibility Details of our business code , charities committee and our statement about modern slavery . The centre, Additive DEsign In Surgical Solutions (ADEISS) is the result of a partnership between Western University, the London Medical Network and Renishaw.The centre will focus on the research, development and commercialisation of additively manufactured medical … Marc Saunders, Renishaw’s Director – Global Solutions Centers, speaks to a crown at the opening of the company’s North American AM Solution Centre Marc Saunders, Director – Global Solutions Centers at Renishaw, took to the stage to show off the company’s newly launched additive technology, the RenAM 500M system. Manage your account or register your products. Information for suppliers, or potential suppliers, to Renishaw. Additive manufacturing with Renishaw Renishaw is a leading manufacturer of advanced metal additive manufacturing systems and expert provider of customer-tailored solutions. The block extraction passages have been removed and the support structures reworked for increased stiffness and rigidity. All rights reserved. This video features key tips to design out residual stress. Precision measurement and process control, Machine calibration and optimisation (Laser interferometry), Design for metal additive manufacturing - residual stress, Find out more about Renishaw's AM systems. Assistance and repairs. It had been suggested that iteration 1 might be subjected to flexure, torsional distortion and/or chatter during machining due to the now reduced volume of material relative to a solid block. Hydraulic block manifold redesign for additive manufacturing Additive manufacturing (AM) is highly suited for the design and manufacture of manifolds due to its ability to build internal features and passageways. Discover more about Renishaw’s global support capabilities. Second iteration geometry. News for the metalworking, metrology, toolmaking, automation and motion control industries. Renishaw is a global company with core skills in measurement, motion control, spectroscopy and precision machining. © 2001-2021 Renishaw plc. The sintering with the laser resumes for a new layer. AM Guide; How to buy from Renishaw. After completing the project with Renishaw, Cobra Aero invested in an AM 400 system to increase its in-house additive manufacturing (AM) capabilities. The first step was to de-construct the part into just the essential passageways that provide the functionality of the hydraulic block manifold. This resulted in several overhangs (circled in orange), necessitating additional support material (grey). Support structures act to hold the flow paths in place and connect fixture points. The SLM technology melts and fuses metallic powders with a powerful laser beam. The Computer-Aided Design ("CAD") files and all associated content posted to this website are created, uploaded, managed and owned by third party users. 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